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PET pepa rekugadzira mutsara

Tsanangudzo Pfupi


Product Detail

Product Tags

PET sheet line Single layer ine 0.3-1mm, yakafara 800mmh

Iyo PET pepa rekugadzira mutsara ndeimwe yemapepa ekugadzira mitsara ine advanced tekinoroji, yakakura tekinoroji uye yakagadzikana mashandiro emidziyo mukambani yedu.Karenda, kutonhora traction bracket, double-station winding device, nezvimwe.
Midziyo yacho yakabatana muchimiro uye yepamusoro mukuita.Iyo screw uye barrel zvakagadzirirwa zvakakwana.
Muchina wese une zvakanakira yunifomu plasticization, yakagadzikana extrusion, yakakwira kuburitsa uye hupenyu hurefu hwebasa.
Iyo inyanzvi yekugadzira uye calendering mudziyo inoita kuti pepa rive rakaumbwa zvakanaka kuburikidza nekunaka kwayo kugadzirisa basa.
Iyo PET pepa inogadzirwa nemudziyo uyu inogona kuve thermoformed kuita zvigadzirwa zvekurongedza zvakasiyana, ine yakanaka gasi inodzivirira zvivakwa, haina zvimwe zvekuwedzera, yakachena uye ine hutsanana, ine kusimba kwakanaka uye kuwedzera, uye yakanakisa kudzokorora., inogona kushandiswa zvakanyanya mumidziyo yemagetsi, matoyi, chikafu, mishonga uye zvimwe zvekurongedza uye yakakura indasitiri yekudhinda.
Kuenzaniswa nemidziyo yemumba yakafanana, iyo yakazara inodarika 30% yakakwirira.Iyi mutsara yekugadzira inogona zvakare kushandiswa kuPS, PP, PE uye zvimwe zvigadzirwa zvemapepa.

Iyo pet sheet mutsara unosanganisira iyo yekudyisa, extruder, yakanyunguduka mitsetse (kusanganisira kusefa, metering) inofa, kukanda mapepa, kudhonza uye kumonereka.

Dhizaina data rekutanga

Zvimiro zvePET sheet kugadzira mutsara michina:

1. Iyo yakakosha sikuru dhizaini inowedzera iyo unit yekugadzira dhizaini painenge ichive nechokwadi chekusanganisa uye yakakwira plasticizing kugona, ine hunyanzvi hwekugadzira 1.5 matani / awa.

2. Iyo kaviri-throttle dhizaini yemukati-inovharira hanger-mhando kufa musoro inogona kushandiswa kugadzirisa hupamhi hwechigadzirwa online pachigadziro chekusimbisa kufanana kwehupamhi.

3.The real-time control system yezvigadzirwa zvemagetsi zvinotengeswa zvinovimbisa kugadzikana uye kuvimbika kwegadziriro.

4. Three-roller calender ine spiral inner flow channel, madziro emukati iCNC car-washed, uye tembiricha inovimbiswa kudzorwa mukati ± 1 ° C.

5. Kushandisa Siemens PLC, iyo yose inodzorwa pakarepo pasina kugadziriswa kwemaoko.

6. Zvakakwana otomatiki kaviri chiteshi winder, inodzorwa ne servo mota, inokurumidza kumhanya 60m / min

7. Raw materials: polyester pure raw materials, kana polyester recycled materials:

PET mhando: raw material slice,

φ 3mm*L3mm ,Kuwanda kwehuwandu: 700~880kg/m3

2.3 polyester recycling zvinhu mhando:

PET bhodhoro, PET chip recycling zvinhu, dhayamita 3mm- dhayamita 6mm, Ukobvu ≥ 0.15mm, Intrinsic viscosity: 0.5~0.65g/dl

Hunyoro hwemukati: ≤ 0.5 ‰

8. chigadzirwa maitiro: Ukobvu: 0.3-1.0mm

Chimiro: single layer, layer chikamu: 100%

Upamhi: 800mm (mushure mekucheka)

Winding dhayamita (yakanyanya): 600mm (mechini dhizaini muganho)

kukurumidza kwekugadzira: 3 ~ 30m / min

extrusion simba: Dhizaini simba: 450kg/h

Technical specification

Chikamu 1: Twin screw host/extruder 75/132kw 40:1

Kuomesa uye kusanganiswa kwezvinhu zvakasvibiswa 2m3 yakaoma kusanganisa hopper

Feeding system: Spiral feeding

feeding system: Volumetric metering feed

Kutonhodza sisitimu: Kutonhora kwemhepo

Yakamanikidzwa vacuum yekupomba sisitimu:Mvura mhete vacuum pombi + buffer tank

Kuderedza giya bhokisi: Yakakwira torque kuderedza gearbox NSK inotakura

Kugadzira mutsara simbi furemu chikuva: Kusanganisira skrini inoshandura tsigiro, melt pombi uye kufa hanger

Chikamu 2: Screen inoshandura, metering pombi uye T chimiro mold

Chikamu 3: matatu ekarenda unit ine dhayamita 400 500 500mm

Yakazvimirira drive calender inogona kugadziridzwa kubva kumberi kuenda kumashure, kumusoro uye pasi

Kubvisa chikamu: Aluminium idler

Kudhonza kweimwe rabha roller uye imwe simbi roller 160mm mota 1.5kw

Otomatiki synchronization pamwe tension kugadzirisa

ABB frequency converter

Italian Jefferson displacement sensor

Chikamu 4Chikamu 4: tirakita / shizha rinokwevera kure 1 seti yakachekwa yekumucheto unit: nebanga 2 pcs

Chikamu 5: kaviri chinzvimbo winder 1 seti

Chikamu 6 zvikamu zvemagetsi

Iyo inosanganisira tembiricha yekudzora chikamu uye inotora solid-state relay.Dhiraivha kudzora chikamu, inosiyana frequency mota, Siemens PLC, Taiwan vellon touch screen.Iyo yekumhanyisa kudzora uye kudzvanywa yakavharwa-loop control inowanikwa kune yekufambisa mudziyo weiyo extruder.Yakakwana alarm, dziviriro, uye nhoroondo zvinyorwa pamatanho ese kufambisa kugadzirwa uye kutonga.

Ⅲ.Tsanangudzo yakadzama yemutsara wekugadzira

Chikamu I: twin screw extruder

PET pepa rekugadzira mutsara2

1. mbishi zvinhu kusanganisa uye kudyisa system 1 set

Yakashongedzerwa neyakaoma yekusanganisa hopper, ine huwandu hwe2 cubic metres

Spring coil feeding.Stainless simbi yekunze chubhu, chitubu chakagadzirwa zvemhando yepamusoro simbi yechitubu.Izvo zvinhu zvinogona kuzadzikiswa otomatiki kuburikidza neiyo material level sensor.

1.0) screw metering feeder

Yakaiswa pane yekutanga barrel 1 set

Screw metering kudyisa, mota simba: 1.5kw

Iyo yekumhanyisa regulation modhi inodzorwa ne AC frequency converter

2.0) twin screw extruder 1 set

2.1) One Drive mota: Adopt variable frequency mota, ine simba re132kw;Gavhuna:Sarudza frequency converter;

Screw kumhanya: 30--300rpm; Simba kutapurirana: Coupling

Gearbox:Yakakwira torque inoderedza.

Kukurumidza kuderedza uye kugovera torque kwakabatanidzwa kusimbisa dhizaini yekubereka simba;

Iyo giya inogadzirwa neyemhando yepamusoro alloy simbi.Mushure mekuvhara uye kudzima, giya racho rakanyatso kuvhurika.Iyo machining yakarurama iri pamusoro pegiredhi 5. Kuoma kwemazino kunosvika hrc60-65.Iyo zino mbiri uye helix yakagadziridzwa kuti ive nechokwadi chekubatanidzwa kwakakwana kwegiya riri pasi pemutoro, neruzha rwakaderera uye hombe yekufambisa torque;

PET pepa rekugadzira mutsara3
PET pepa rekugadzira mutsara4

Iyo oiri yekuzora sisitimu inonyanya kutora kunyudzwa kwemafuta ekuzora uye akawanda-point pfapfaidzo yekuzora kuti ive nechokwadi chekuti zvese zvinofamba zviviri zvinogara zvakaiswa mafuta;

Nyowani yakagadziridzwa yekuisa chisimbiso chimiro uye kunze kwenyika brand yekuisa chisimbiso mhete inovimbisa yakanakisa yekuisa chisimbiso kuita kwekuisa uye kubuda shafts;
Mafuta ekuzora kutonhora: plate heat exchanger, inotenderera kutonhora kwemvura;Pombi yemafuta yekuzora: yakavakwa-mukati;

Twin screw extrusion system: screw element:
Iyo dhayamita ye screw is ¢ 75mm, iyo yakabatana ne mandrel ne advanced involute spline;Kombuta yakagadziridzwa dhizaini, chaiyo machining, yakanakisa kuzvichenesa uye kuchinjana;

Zvinoenderana nemidziyo yekugadzirisa uye tekinoroji yekugadzira, uye nerubatsiro rwemakore eruzivo rwakapfuma mukusikwa R & D uye dhizaini uye mabhenefiti esoftware, musanganiswa weblock block unogona kunyatsoona mabasa ekufambisa plasticization, kusanganisa uye kusanganisa, shear dispersion, homogenization, exhaust devolatilization, kumanikidza kuvaka extrusion uye zvichingodaro.

Component material: high quality 38CrMoAlA nitriding simbi mushure memaawa 72 nitriding kurapwa;Screw rotation direction: tenderera munzira imwe chete.

Material: yakagadzirwa nepamusoro-simba alloy simbi yakakwirira-kusimba kudzima uye kupisa kurapwa, kuomarara 300-350hb, composite forging, kunatsiridza simba uye kuoma, uye kuve nechokwadi chekufambisa chinodiwa che screw torque.

Cylinder: Iyo silinda inotora modular dhizaini, iyo inogona kusanganiswa zvakasununguka, chaiyo muchina uye yakanakisa kuchinjana.Bharel zvinhu: yakakwira mhando 38CrMoAlA nitriding simbi mushure memaawa 72 nitriding kurapwa;

Kupisa kwemugaba: kupisa kwemagetsi, kukanda mhangura uye aluminium heaters inoshandiswa, uye tembiricha yekudziya
Barrel kutonhora: kutonhora kwe fan kunogamuchirwa, nekushomeka kwesimba uye kudiki kuchinja kwekushisa, izvo zvinobatsira pakugadzirisa pet.Kubatanidza muviri wepakati:

Kanda simbi zvinhu, chaiyo machining, zvinobudirira kuve nechokwadi kutwasuka pakati peyekutakurisa kesi uye silinda uye coaxiality yeyekutumira kesi inobuda shaft uye screw.

Cylinder rutsigiro:
Kaviri rutsigiro chimiro, kushanda kwakagadzikana;
An axial displacement pressing mechanism yakagadzirirwa pakati petsigiro ye cylinder uye cylinder kubvisa deformation uye vibration ye extruder nekuda kwekuwedzera kwekushisa kwe cylinder.
Silinda yekubatanidza mabhaudhi:

giredhi inodzivirira kupisa uye yakakwirira-simba mabhaudhi ichashandiswa pakubatanidza silinda

Base: Chigadziko chakasimba uye chakashongedzerwa neakakosha muchina chishandiso chekudzikisa pad, ine yakaderera vibration, yakaderera ruzha, yakagadzikana kushanda uye isina hwaro hwakakosha.
Cylinder chivharo:Iyo yakakamurwa simbi isina simbi yekuvharisa chivharo chechikamu chega chega cheijini silinda yakamisikidzwa nezvinhu zvekudzivirira, izvo zvakanaka uye zviri nyore, inovandudza midziyo yekudzivirira, inoderedza kushandiswa kwesimba, inoderedza kupisa kwekunze kwecylinder, uye inodzivirira kupisa.

vacuum pumping system

vacuum pombi: mvura ring vacuum pombi + pombi yemidzi

PET pepa rekugadzira mutsara5
PET pepa rekugadzira mutsara6

Vacuum condensing tank: Stainless simbi vacuum condensing tangi yekuparadzanisa, ine shongwe ndiro sefa yemvura gidhi kuti ifambise kusefa kwetsvina uye kuparara.

Iyo-matanho maviri-matanho evacuum condensing tank anogona kudzora otomatiki kubviswa kwemvura, inoputika nyaya uye marara.Iyo vacuum degree haigone kukanganiswa panguva yekubvisa.

High pressure rubber hose inoshandiswa, iyo iri nyore kuparadzanisa uye inogona kuita basa rekuchengetedza kupisa.

Imwe neimwe nzvimbo yevacuum inoshongedzerwa neyakazvimiririra vacuum system, ine yakakwira dhigirii yerusununguko uye isingakanganise mumwe nemumwe.Matambudziko mune imwe zone haazokanganisa system yese.

Iyo yakasarudzika yekufashukira chiteshi dhizaini inoita kuti chipfuyo chibude kubva pachiteshi chisina kuyerera chichipinda mupombi yevacuum kana chabuda zvinhu.Yakanakira disassembly uye kuchenesa.

PET pepa rekugadzira mutsara7

2.3 shanduko yekubatanidza 1 chidimbu

Yemhando yepamusoro nitriding simbi (38CrMoAlA) materia

nitriding kurapwa, yakashongedzerwa nepressure sensor gomba

Chikamu II: skrini inoshandura uye metering pombi uye T chimiro mold

kaviri mbiru skrini inoshandura 1 set

PET pepa rekugadzira mutsara8
PET pepa rekugadzira mutsara9
PET pepa rekugadzira mutsara10

metering pombi 1 set hunhu

ese anoderedza anotora Dongli anoderedza kuti ave nechokwadi chekutapurirana chaiko.

pressure sensor uye melt pipe

hunhu

sensor inoshandiswa pakutora kumanikidza pamberi pepombi.

kuburikidza neiyo control system, iyo yekumanikidza sensor inoshandiswa kune yakavharwa-loop kutonga kweiyo extruder, iyo inogona kugadzirisa otomatiki iyo extruder kumhanya uye blanking vhoriyamu, kuitira kuti ive nechokwadi chekugadzikana kweextrusion pressure.

T-yakaumbwa mold 1 set

PET mapepa ekugadzira mutsara11
PET mapepa ekugadzira mutsara12

hunhu

chrome plating uye polishing.Kuoma kwakakura kupfuura HRC 55

layer chikamu: single layer

Product width mm mazana masere nemakumi masere

Chikamu 3: matatu ekarenda unit ine dhayamita

1. matatu roll calender1 set

PET mapepa ekugadzira mutsara13

hunhu

tambo inodhonza emergency stop mudziyo uye Schneider emergency stop switch.

roller clamping uye kupatsanura: iyo hydraulic cylinder inogadziriswa, uye inotsvedza inotora mutsara njanji.

iyo hydraulic chiteshi inotora otomatiki kumanikidza kuchengetedza dhizaini, ine yakanyanya kudzvanywa ye8Mpa.

tembiricha inodzora roller: kutonhora kwemvura kutonhora, kushandisa chiller yemvura kutonhodza mvura, (mvura inotonhorera inoda Optional)

roller gap gadziriso servo mota control, iyo inogona kusetwa nekiyi imwe mukutonga system.(dzimwe sarudzo dzinodiwa)

iyo calender inogona kugadziriswa kumusoro uye pasi, mberi uye kumashure.

Product width mm mazana masere nemakumi masere

Product ukobvu Min.min mm zero point five

Max.max mm imwe pfungwa mbiri

Reducer Yakazvimirira drive Dongli reducer

Dhiraivha mota Variable frequency mota kw maviri mapoinzi mapfumbamwe

Mobile mota power kw zero point seven shanu

Chikamu 4: tirakita /sheet kudhonza kubva paseti imwe

PET pepa rekugadzira mutsara14

hunhu

upper roll rubber roll, yakaderera mupumburu simbi roll traction

tension control inowanikwa pakati pekukwevera uye matatu rollers, uye zvakare pakati pekukwevera uye mhepo.Kana muchina wese uchimhanyisa uye akasiyana mashizha makobvu anogadzirwa, kutonga kwemaoko hakudiwe, uye kumhanya kunogona kuwedzerwa panguva imwe chete kuita kuti michina ishande zvakajairwa.Italian Jefferson displacement sensor inogamuchirwa.

push button emergency stop mudziyo

ine trimming system.Iyo zvakare yakashongedzerwa nemhando mbiri dzemarara emagetsi emhepo.

Reducer: Dongli brand

1. winder 1 set character

Moment winding

Dual/double position station

servo mota control

PET pepa rekugadzira mutsara15

Trimming unit.Edge zvinhu kupora

Ne trimming system.Uye akashongedzerwa maviri tsvina kumucheto mhepo midziyo.

Kucheka banga.

Torque mota inounganidza marara

Otomatiki firimu rekuchengetedza muchina

PET pepa rekugadzira mutsara16
PET pepa rekugadzira mutsara17

panguva otomatiki roll shanduko

Aluminium gidhi roller: φ=76mm, L=1100mm pamusoro pebrown oxidation kurapwa.

Inogona kuchengeta 16m mapepa;

Chikamu 5: kaviri chinzvimbo winder 1 seti

PET pepa rekugadzira mutsara18
PET mapepa ekugadzira mutsara19

Winding chimiro: turret centre, gap winding mode;

Rewinding basa: Iine mabasa maviri ekuonana rewinding uye gap rewinding;

CHIKAMU 6 yemagetsi drive system

PET pepa rekugadzira mutsara20
PET pepa rekugadzira mutsara21

Pet electric drive system inoshandiswa kupa midziyo yekutyaira yezvikamu zvakasiyana zvezvipfuyo, kusanganisira main extrusion unit, inotonhorera roller, traction unit uye turnover kaviri chinzvimbo mhepo.

Kana iyo encoder mhinduro yagamuchirwa kune mudziyo wekutumira, iyo yekumhanyisa kugadzikana kwayo inogona kusvika 0.1%.Kumhanyisa kudzora uye kudzvanya kudzora kuchaitwa kune yekufambisa mudziyo weiyo extruder.Kunyanya kutapurirana chaiko kunodiwa kune main extruder uye kutonhora roller,

kuve nechokwadi chekufanana kwekushivirira kwelongitudinal yePET sheet.Mapumburu anoyangarara kana matension sensors anoshandiswa kukurumidza kurongeka pakati pematatu roll calender netirakita.

iyo yekumhanyisa yekumisikidza kubva kune inotonhora roller kuenda kune yekudhonza unit iri mukumhanyisa cheni hukama kuti ive nechokwadi chekuti mutsara wekumhanya kwemutsara wekugadzira wakarongeka, uye mutsara wekumhanya wemutsara wekugadzira unogona kupihwa neinotonhorera roller zvinoenderana nechigadzirwa. , uye inogona kuiswa pasina.

Chikamu 7 Pamutsara wekubata mapepa ekushandisa uye zvimwe zvekubatsira midziyo

1..Pamutsetse wesilicone oiri coating system uye.Silicone mafuta akaputirwa ne2m oveni

Waste edge online recovery system 2 seti

2. Three roll calendering heat exchange

3. Kudziya kwemvura nekutonhodza (kwakapihwa nechiller)

kupisa kwekuchinjana maitiro ematatu roll rolling

4. pet recycling material crystal system

5. 30HP Air cooled chiller

1. inline silicone oiri coating system uye.Silicone mafuta akaputirwa ne2m oveni

Waste edge online recovery system 2 seti

PET pepa rekugadzira mutsara22

Ne 2m oveni, rimwe divi rakaputirwa nesilicone mafuta

4. pet recycling zvinhu crystal system

5, 30HP Mhepo yakatonhorera chiller

PET mapepa ekugadzira mutsara23
PET pepa rekugadzira mutsara24
PARAMETER
MODEL

SYF-30

 

 

Refrigerating capacity

Kw 50Hz/60Hz

92.6

 

 

110.66

 

 

Simba rekushandisa uye zvikamu zvemagetsi

380v 50HZ

 

 

Refrigerant

Zita

R22

 

 

The control mode

Internalbalance yekuwedzera valve

 

 

Iyo compressor

Type

Yakavharwa vortex mhando

 

 

Simba (Kw)

27.4

 

 

The condenser

Type

Kushanda kwakanyanya kwemhangura yakapfeka aluminium zvimbi + yakaderera ruzha rwekunze rotor fan

 

 

Simba feni uye huwandu

0.75Kw*3

 

 

Kutonhora kwemhepo (m³/h)

28290

 

 

The evaporator

Type

Mvura tangi coil mhando

 

 

Huwandu hwemvura yakaomeswa (m³/h)

22.07

 

 

26.48

 

 

Tangi kugona (L)

580

 

 

Pombi yemvura

Simba (Kw)

3

 

 

Simudza (m)

40

 

 

Kuyerera (m³)

25

 

 

Pipe dhayamita interface

DN65

 

 

Chengetedzo uye kudzivirira

Compressor overheat dziviriro, overcurrent dziviriro, yakakwirira uye yakaderera kuchengetedzwa, overtemperature dziviriro, kutevedzana kwechikamu / chikamu chekudzivirira, kupera kwekudzivirira kupisa.

 

 

Mechanical dimensions

Kureba (mm)

2500

 

 

Upamhi (mm)

1000

 

 

High (mm)

1700

 

 

Input total power

KW

34.5

 

 

Mechanical uremu

KG

1100

 

 

Cherechedza: 1.Kukwanisa kwefiriji kunobva pa: inotonhora yemvura inopinza uye tembiricha yekubuda kwemvura 7 ℃/12 ℃, inotonhorera inopinza uye yekubuda nemhepo tembiricha 30 ℃/35 ℃.
2.Scope yebasa: tembiricha yemvura yakaomeswa: 5 ℃ to35 ℃; Kutonhora kwemvura yekupinza uye yekubuda tembiricha musiyano: 3 ℃ to8 ℃, The ambient tembiricha haina kukwira kupfuura 35 ℃.
Inochengetera kodzero yekushandura maparamendi kana zviyero zviri pamusoro pasina chiziviso.
PET pepa rekugadzira mutsara25

  • Zvakapfuura:
  • Zvinotevera:

  • Nyora meseji yako pano uye titumire kwatiri